Insert liner for footwear and  methods of manufacturing the same

ABSTRACT

An insert liner is provided and is configured to be removably received in an inner cavity of a shoe. The elastomeric liner includes: a longitudinal portion: opposing first and second lateral portions; and opposing front and rear portions, wherein the longitudinal, lateral, front, and rear portions define a cavity having an opening configured below the opposing front and rear portions and configured to receive a user&#39;s foot; and a fastener coupled to at least the front portion and the rear portion of the liner while being bond free relative to a toe portion of the shoe, the front portion is configured to releasably adhere to the tongue portion to maintain the opening below an upper edge of at least one of the heel portion and the opposing sidewall portions and to define the opening configured to receive the user&#39;s foot.

CROSS-REFERENCE TO RELATED APPLICATION

This non-provisional application claims priority to U.S. ProvisionalPatent Application Ser. No. 62/278,266, filed on Jan. 13, 2016, which ishereby incorporated by reference in its entirety.

BACKGROUND

The present disclosure relates to an insert liner for footwear such as ashoe, and more particularly to a semi-permanent, removable insert linerhaving stretching, wicking and antimicrobial capabilities.

Certain types of shoes are commonly worn without socks, such as casualloafers, sneakers, slip on sneakers, slip on casual shoes, flats, dressshoes, and boat shoes. However, wearing shoes without socks can producea bad odor from bacteria buildup caused by moisture generated by theuser's sweaty feet. Additionally, wearing shoes without socks may causethe user's foot to slip around in the shoe due to moisture buildup.Moreover, the user's foot may uncomfortably stick to the inside of theshoe due to the production of moisture by the user's foot. Further,wearing shoes without socks may cause the user's foot to developblisters.

Conventional apparatuses may include low-cut socks, such as “loafersocks,” and “ankle socks” which may provide the appearance that the useris not wearing socks. However, such conventional low-cut socks mayinadvertently slip off the user's foot, such as when the user removesthe shoe, or is walking around during every day common use, because thesocks do not extend up around the user's ankle. Moreover, such low-cutsocks may inconveniently require frequent adjustment by the user toprevent the socks from slipping off the user's lower ankles and heels.Furthermore, conventional low-cut socks may include an additionalmechanism for securing the socks to the user's ankles, such as anelastic band. These mechanisms, however, may be uncomfortable orunseemly. Additionally, these mechanisms require the user to locate anddress such low-cut socks each time the user wishes to wear shoes withlow-cut socks.

Other conventional solutions may include applying powder to the interiorcavity of the shoe to absorb excess moisture from the user's foot.However, applying powder to the interior cavity of the user's shoes mayrequire multiple applications per day, which creates additional expenseand increases the user's inconvenience. Additionally, it may becumbersome or awkward for the user to carry a bottle of powder aroundsuch that the powder is readily accessible for multiple reapplicationsthroughout the day.

As a result, there is a need for a semi-permanent, removable insertliner or low-cut sock configured to be detachably adhered to an interiorcavity of a shoe such that the user can conveniently slip into user'sshoes barefoot, but get to comfortably wear shoes without socks via theinsert liner. The insert liner is adhered, fastened, coupled, and/orsemi-permanently bonded to the inside of the shoe. It is important tonote that in all shoe types worn with the insert liner, wherein theinsert liner can be semi-permanently adhered, fastened and/or coupled tothe inside of the shoe in a “no show” position. There is a need for aninsert liner sock that stays adhered or fastened to the inside of theshoe when the user is finished wearing the shoe, such that when the userslips out of the shoe the insert liner remains fastened inside the shoe.There is also a need for an insert liner or low-cut sock which isconfigured to be removed from the shoe, machine washed, and subsequentlyre-adhered to the interior cavity of the shoe until the user desires towash the insert liner or sock again. There is also a need to provide anodor killing antimicrobial adhesive liner configured to wick moistureaway from the user's foot, thereby allowing the user to keep the insertliner inside the shoe for numerous wears without needing to wash theinsert liner.

SUMMARY

In one aspect, an insert liner is provided and is configured to beremovably received in an inner cavity of a shoe having a heel portion, atoe portion, a tongue portion, an insole portion, and opposing sidewallportions. The elastomeric liner includes: a longitudinal portion;opposing first and second lateral portions extending from opposite sidesof the longitudinal portion; and opposing front and rear portionsextending from opposite ends of the longitudinal portion, wherein thelongitudinal, lateral, front, and rear portions define a cavity havingan opening configured below the opposing front and rear portions andconfigured to receive a user's foot; and a fastener coupled to at leastthe front portion and the rear portion of the liner while being bondfree relative to a toe portion of the shoe, the front portion isconfigured to releasably adhere to the tongue portion to maintain theopening below an upper edge of at least one of the heel portion and theopposing sidewall portions and to define the opening configured toreceive the user's foot such that the bond between front portion and thetongue portion facilitates a counter-pulling force as the user's foot isinserted into the cavity, the fabric layer is configured to stretcharound the user's foot to expand the wicking material and theantimicrobial material of the yarns.

In another aspect, an insert liner is provided. The insert liner isconfigured to be removably received in an inner cavity of a shoe havinga heel portion, a toe portion, a tongue portion, an insole portion, andopposing sidewall portions. The insert liner includes an elastomericliner made of a fabric layer of yarns having a wicking material and anantimicrobial material. The elastomeric liner includes: a longitudinalportion; opposing first and second lateral portions extending fromopposite sides of the longitudinal portion; and opposing front and rearportions extending from opposite ends of the longitudinal portion; aretainer coupled to the front portion, wherein the longitudinal,lateral, front, rear portions and the retainer define an openingconfigured below the opposing front and rear portions and configured toreceive a user's foot; and a fastener coupled to at least thelongitudinal portion and the rear portion of the liner while being bondfree relative to the toe portion and tongue portion of the shoe. Therear portion is configured to releasably adhere to the heel portion, thelongitudinal portion is configured to releasably adhere to the insoleportion, and the front portion is configured to releasably adhere to thetongue portion to maintain the opening below an upper edge of at leastone of the heel portion and the opposing sidewall portions and to definethe opening configured to receive the user's foot such that retainerfacilitates a counter-pulling force as the user's foot is inserted intothe cavity. The fabric layer is configured to stretch around the user'sfoot to expand the wicking material and the antimicrobial material ofthe yarns.

BRIEF DESCRIPTION OF THE DRAWINGS

Features aspects, and advantages of the present disclosure will becomebetter understood when the following Detailed Description is read withreference to the accompanying drawings in which like charactersrepresent like parts throughout, wherein:

FIG. 1A is a top view of an exemplary insert liner removably coupled viaa fastener to an interior cavity of a shoe;

FIG. 1B is a perspective view of the insert liner and the shoe of FIG.1A, with a tongue portion of the shoe omitted to reveal a toe portion ofthe insert liner such that the insert liner can wrap around the user'sfoot and stretch as the user puts his foot in barefoot into the shoe;

FIGS. 2A and 2B are front and rear perspective views, respectively, ofthe insert liner of FIG. 1A;

FIG. 3A is a perspective view of a user's foot partially inserted intothe insert liner and shoe of FIG. 1B;

FIG. 3B is a perspective view of a user's foot fully inserted into theinsert liner and shoe, illustrating the stretching capabilities of thefront portion of the insert liner;

FIG. 4 is a perspective view of the insert liner and the fastener,wherein the fastener include a hook and loop fastener with a hookcoupled to the insert liner, and in particular, the hook coupled to afront portion of the insert liner and a rear portion of the insertliner;

FIG. 5 is a perspective view of the insert liner and the fastener, andin particular, the hook coupled to a longitudinal portion of the insertliner and the rear portion of the insert liner;

FIG. 6 is a perspective view of the shoe and the fastener which includesa loop coupled to the shoe, and in particular, the loop coupled to atongue portion of the shoe and coupled to the sole portion of the shoe;

FIG. 7 is a perspective view of the loop coupled to the shoe, and inparticular, the loop coupled to a heel portion of the shoed and coupledto the sole portion of the shoe;

FIG. 8 is a perspective view of the shoe illustrating an interior viewof the shoe with the insert liner removably coupled to the shoe, and inparticular, a longitudinal portion of the insert liner removably coupledto the sole portion of the shoe; and, a front portion of the insertliner removably coupled to the tongue portion of the shoe to facilitateforming an opening of the insert liner which is configured to receivethe user's foot;

FIG. 9 is another perspective view of the shoe illustrating an interiorview of the shoe with the insert liner removably coupled to the shoe,and in particular, a longitudinal portion of the insert liner removablycoupled to the sole portion of the shoe; and, a front portion of theinsert liner removably coupled to the tongue portion of the shoe tofacilitate forming an opening of the insert liner which is configured toreceive the user's foot;

FIG. 10 is another perspective view of the shoe illustrating an interiorview of the shoe with the insert liner removably coupled to the shoe,and in particular, a longitudinal portion of the insert liner removablycoupled to the sole portion of the shoe; and, a front portion of theinsert liner removably coupled to the tongue portion of the shoe;

FIG. 11 is another perspective view of the shoe illustrating an interiorview of the shoe with the insert liner removably coupled to the shoe,and in particular, the longitudinal portion of the insert linerremovably coupled to the sole portion of the shoe, and a rear portion ofthe insert liner removably coupled to the heel portion of the shoe;

FIG. 12 is another perspective view of the shoe illustrating an interiorview of the shoe with the insert liner removably coupled to the shoe,and in particular, the longitudinal portion of the insert linerremovably coupled to the sole portion of the shoe, and a rear portion ofthe insert liner removably coupled to the heel portion of the shoe;

FIG. 13 is a perspective and interior view of the another shoe andanother exemplary insert liner removably coupled to the shoe, and inparticular, a longitudinal portion of the insert liner removably coupledto the sole portion of the shoe and a rear portion of the insert linerremovably coupled to the heel portion of the shoe, wherein the insertliner includes a retainer that is configured to facilitate creating theopening of the insert liner which is configured to receive the user'sfoot;

FIG. 14 is a perspective and interior view of a pair shoes and theinsert liner of FIG. 13 removably coupled to the shoes; and

FIG. 15 is a perspective and interior view of another type of shoe andthe insert liner of FIG. 13 removably coupled thereto.

DETAILED DESCRIPTION

The embodiments described herein are directed to an antimicrobial insertliner which is configured to detachably adhere or removably couple to aninterior cavity of a shoe. In the exemplary embodiments, the fastenerincludes a hook and loop fastener which has respective hooks and loops.Alternatively, any type of fastener can be used to facilitate connectingtogether the insert liner and the shoe.

In the exemplary embodiments described herein, the insert liner includesa longitudinal portion, opposing first and second lateral portionsextending in a first direction from opposite sides of the longitudinalportion, and opposing front and rear portions extending in the firstdirection from opposite ends of the longitudinal portion. Together, thelongitudinal, lateral, front, and rear portions of the insert linerdefine an opening configured to receive a user's foot. The opening thatis configured to receive the user's foot may also include a tongueportion that extends from the top of the opening configured to receivethe user's foot back towards the rear longitudinal portion of the insertliner. The tongue portion of the insert liner includes the hook or otherfastening mechanism that has been permanently hot melted, glued, sewn,ultrasonically welded, and/or knit into or onto the insert liner suchthat the hook can be removably coupled to the congruent piece of loopthat is adhered, preferably by an adhesive, to the tongue portion of theshoe.

The fastener is configured to facilitate the ability of the insert linerto create an opening required to receive the user's foot such that theuser can slip into the shoe barefoot without challenge or adjustment tothe insert liner. For the embodiments described herein, the usercontinues to slip in and out of the shoe barefoot but realizes and/orexperiences the comfort of a thin sock while inside the shoe. The insertliner is configured to fit into any type of shoe, such as, loafers, boatshoes, slip-on shoes, formal work shoes, oxfords, flats or any othershoe typically worn with or without socks as a way of fashion, comfort,convenience, medical or other purposes.

In an embodiment, when the insert liner is releasably fastened to theinterior cavity of the shoe, the insert liner is positioned below acollar portion of the shoe to facilitate the “no show” or “no look”appearance. In an embodiment, the insert liner is releasably fastened toat least one of the heel portion, the sidewall portions, the insoleportion, and the tongue portion of the shoe. In another embodiment, theinsert liner is releasably fastened to the tongue portion of the shoeand the insert liner is not adhered to the toe portion of the shoe suchthat a front portion of the insert liner is configured to stretchforward toward the toe portion of the shoe when a user's foot isinserted into the insert liner. Still further, in an embodiment, theinsert liner is releasably fastened to the heel portion and/or theinsole portion, and not releasably fastened to the sidewall portionsand/or the tongue portion of the shoe. In an embodiment, when the insertliner is removed from the shoe, the loop remains firmly adhered in theinside of the shoe, and ready to receive the insert liner's hook (bondedto the outside of the insert liner), for the next time the user desiresto use the insert liner in the shoes.

FIG. 1A is a top view of an insert liner 100 removably coupled via afastener 102 to an interior cavity of a shoe 104. FIG. 1B is aperspective view of the insert liner 100 and the shoe 104 of FIG. 1A,with a tongue portion of the shoe 104 omitted to reveal a toe portion ofthe insert liner 100 such that the insert liner 100 can wrap around theuser's foot and stretch as the user puts his foot in barefoot into theshoe 104. FIGS. 2A and 2B are front and rear perspective views,respectively, of the insert liner 100 of FIG. 1A. FIG. 3A is aperspective view of a user's foot partially inserted into the insertliner 100 and shoe 104 of FIG. 1B. FIG. 3B is a perspective view of auser's foot fully inserted into the insert liner 100 and shoe 104,illustrating the stretching capabilities of the front portion of theinsert liner 100.

The insert liner 100 comprises a fabric layer 101 made of yarns and afastener 102 coupled to, fused, sewn or by other means permanentlybonded to at least a portion of an exterior surface of the fabric layer101. In one embodiment, the insert liner 100 comprises an elastomericmaterial. In another embodiment, the insert liner 100 comprises a fabricconfigured to wick moisture away from the user's foot. In an embodiment,approximately 5 to 100 percent of the insert liner 100 includes anantimicrobial material. The insert liner 100 may be comprised of anysuitable material. It will be appreciated that the fastener 102 isconfigured to detachably adhere the insert liner 100 to the interiorcavity 103 of a shoe 104, and the fabric layer 101 is configured to wickmoisture away from the user's foot and provide comfort to the user aswell as eliminate odor causing bacteria via an antimicrobial yarn thatis embedded within or on the insert liner 100.

In the exemplary embodiment, the insert liner 100 includes alongitudinal portion 105, opposing lateral portions 106, 107 extendingupward from opposite sides of the longitudinal portion 105. Moreover,the insert liner 100 includes opposing front and rear portions 108, 109extending upward from opposite ends of the longitudinal portion 105. Theopposing first and second lateral portions 106, 107 are configured toextend in a first direction from opposite sides of the longitudinalportion 105; and opposing, front and rear portions 108, 109 areconfigured to extend in the first direction from opposite ends of thelongitudinal portion 105. Moreover, as measured from the longitudinalportion 105, the opposing first and second lateral portions 106, 107have a height less than a height of the opposing front and rear portions108, 109. The sizes and shapes of the portions 105, 106, 017, 108, and109 are configured to selectively position the insert liner 100 into andout of the shoe 104 and to facilitate the “no show/no look” appearanceof the insert liner 100.

As described herein, forward edges of the lateral portions 106, 107 ofthe insert liner 100 are connected to the front portion 108 by anysuitable means, such as stitching or knitting. Similarly, rear edges ofthe lateral portions 106, 107 of the insert liner 100 are connected tothe rear portion 109 by any suitable means, such as stitching orknitting. In one or more alternate embodiments, the insert liner 100 maybe made via a sock knitting machine, thereby eliminating the need forany additional stitching. Connecting the lateral portions 106, 107 tothe front portion 108 and the rear portion 109 forms a cavity 110configured to receive the user's foot through an opening 111. Moreparticularly, the longitudinal, lateral, front, and rear portions 105,105, 107, 108, 109 define the opening 111 configured below the opposingfront and rear portions 108, 109 and configured to receive a user'sfoot.

The insert liner 100 is configured to be received in the interior cavity103 of the shoe 104. The interior cavity 103 of the shoe 104 includesopposing sidewalls 131, 132, forward toe and tongue portions 133, 130,respectively, a heel portion 134, and a bottom/sole portion 135extending longitudinally between the toe and heel portions 133, 134 andextending laterally between lower ends of the opposing sidewalls 131,132. When the insert liner 100 is inserted into the interior cavity 103of the shoe 104, the longitudinal, lateral, front, and rear portions105, 106, 107, 108, 109, respectively, of the insert liner 100 areconfigured to substantially conform to the sole 135, sidewalls 131, 132,tongue 130, and heel portions 134 of the shoe 104, respectively. In anembodiment, the insert liner 100 extends from a furthest upper edge ofthe tongue portion 130 of the shoe 104 to a region approximately midwaybetween the toe portion 133 and the upper edge of the tongue portion 130of the shoe 104. In an alternate embodiment, the insert liner 100 maycover the entire portion of the interior cavity 103 extending betweenthe toe portion 133 and the upper edge 20 of the tongue portion 130 ofthe shoe 104. It will be appreciated, however, that the insert liner 100may be configured to extend any desired amount between the toe portion133 and tongue portion 130 of the shoe 104.

As described herein, the fastener 102 may be applied to any desiredamount of the fabric layer 101. In the exemplary embodiment, thefastener includes a first portion 136 and a second portion 138. Thefirst portion 136 and the second portion 138 are configured to removablycouple to each other. In an embodiment, the first portion 136 includes amale configuration/structure and the second portion 138 includes afemale configuration/structure. The male structure is configured tocontact and removably couple to the female structure; and, the femalestructure is configured to receive and removably couple to the malestructure. More particularly, the fastener 102 includes a hook and loopfastener wherein the first portion 136 includes a hook 136 and thesecond portion 138 includes a loop 138. The hook 136 may consist oftraditional male hook fasteners, or knitted or woven fabrics which areconfigured to create a bond with the loop 138. The loop 138 may consistof traditional female loop fasteners, or knitted or woven fabrics whichare configured to create a bond with the hook 136. Alternatively, thefastener 102 can include any type of interacting and/or interconnectingportions that can removably couple to each other. For example, inalternative embodiments, the fastener 102 can include adhesives and/ormagnetic yarns knitted into or embedded within the insert liner 100 orcoupled to or adhered to the shoe 104. The adhesives and/or magneticyarns can be selectively positioned in and/or on the first portion 136and the second portion 138 of the fastener 102. The adhesives and/ormagnetic yarns are configured to removably couple, adhere, attach toeach other to provide a plurality of fastening means to removably couplethe insert liner 100 to the shoe 104.

FIG. 4 is a perspective view of the insert liner 100 and the fastener,wherein the fastener includes the hook 136 coupled to the insert liner100, and in particular, the hook 136 coupled to the front portion 108 ofthe insert liner 100 and the rear portion 109 of the insert liner 100.FIG. 5 is a perspective view of the insert liner 100 and the fastener,and in particular, the hook 136 coupled to the longitudinal portion 105of the insert liner 100 and the rear portion 109 of the insert liner100. FIG. 6 is a perspective view of the shoe 104 and the fastener whichincludes the loop 138 coupled to the shoe 104, and in particular, theloop 138 coupled to the tongue portion 130 of the shoe 104 and coupledto the sole portion 135 of the shoe 104. FIG. 7 is a perspective view ofthe loop 138 coupled to the shoe 104, and in particular, the loop 138coupled to the heel portion 134 of the shoe 104 and coupled to the soleportion 135 of the shoe 104. Any suitable portion of the insert liner100 may include the congruent hook 136 and loop 138 fasteners. In anembodiment, only a portion of the front portion 108 of the insert liner100 includes the fastener 102.

In an embodiment, the hook 136 is coupled, adhered, fastened, orattached to the insert liner 100 by at least one of a permanent hotmelt, a glue, a stitch, an ultrasonically weld, and knitting to at leastone of the longitudinal portion 105, the opposing lateral portions 106,107, the front portion 108, and the rear portion 109 of the insert liner100. Alternatively, the hook 136 can be coupled to the insert liner 100by any permanent or semi-permanent attaching means. The hook 136 caninclude a plurality of hooks 136 selectively positioned and coupled todifferent portions of the insert liner 100. Alternatively, the hook 136can include a single continuous piece selectively positioned on/in andcoupled to the insert liner 100.

The loop 138 is coupled to the shoe 104 by an adhesive such as, but notlimited to, an aggressive yet removable adhesive applied or coated on aback side of the loop 138 such that the loop 138 can be inserted andfirmly adhered to at least one inner portion of the shoe 104. The loop138 can include a plurality of loops 138 selectively positioned on/inand coupled to different portions of the shoe 104. Alternatively, theloop 138 can include a single continuous piece selectively positionedand coupled to the shoe 104. In an embodiment, the loop 138 may includetwo pieces, one for the bottom heel and one for the mid sole of the shoe104. In another embodiment, the loop 138 may include on continuous piecefrom the bottom heel to the tip of the mid sole of the shoe 104.

Upon inserting the insert liner 100 into the shoe 104, the fastening ofthe hook 136 on the insert liner 100 and the loop 138 adhered to theinterior of the shoe 104 allows the insert liner 100 to besemi-permanently fastened in a “no show” or “no look” position to theinterior of the shoe 104. The semi-permanent bond may be created withthe aforementioned hook and loop fastener 102, a traditional adhesivecured onto the outside of the insert liner 100, or a magnetic fieldcreated by magnetic yarns knit into the insert liner 100 and/or into thehook 136 and the loop 138. It is understood that given the sensitivityof sizing with human's feet and shoes 104, the hook 136 and loop 138 orother fastening mechanism of the fastener shall be of the thinnestquality available such that the combination of the insert liner 100 andthe fastener 102 do not alter the way the user's shoe 104 fits.

The contact between the hook 136 and the interior cavity 103 of the shoe104 which contains the congruent loop 138 detachably adheres the insertliner 100 to the shoe 104. In the illustrated embodiment of FIGS. 2A and2B, the hook 136 is coupled to the longitudinal portion 105, the rearportion 109 and a portion of the front portion 108 of the fabric layer101. Additionally, the hook 136 can couple to either or both of theopposing lateral portions 106, 107. In the illustrated embodiment, thehook 136 is applied to the portion of the front portion 108 whichengages the tongue portion 130 of the shoe 104 when the insert liner 100is inserted into the interior cavity 103 of the shoe 104. In theillustrated embodiment, the hook 136 102 is not fused to the frontportion 108 of the fabric layer 101 which corresponds to the toe portion133 of the shoe 104. This permits the front portion 108 of the insertliner 100 to stretch forward as the user's foot is inserted into thecavity 110 of the insert liner 100, as illustrated in FIGS. 3A and 3B.That is, the portion of the front portion 108 of the fabric liner 100corresponding to the toe portion 133 of the shoe 104 may be free of anyfastener 102 such that the front portion 108 is configured to functionin the same manner as a toe section of a conventional dress sock orno-show sock.

Accordingly, in the embodiments described herein, the front portion 108of insert liner 100 is spaced apart from the toe portion 133 of the shoe104 when a user's foot is not inserted into the cavity 110 of the insertliner 100. Then, as the user's foot is inserted into the interior cavity110 of the insert liner 100, the front portion 108 of the insert liner100 is configured to stretch forward toward the toe portion 133 of theshoe 104, thereby conforming to the shape of the user's foot thusallowing the fabric layer 101 to grip the user's foot tightly whichenhances the wicking and antimicrobial abilities of the yarns. FIG. 3Aillustrates a user's foot entering the insert liner 100 with the frontportion 108 unstretched; and, FIG. 3B illustrates the front portion ofthe insert liner 100 stretched around the user's foot when the user'sfoot is fully inserted into the insert liner 100 and shoe 104.

Additionally, the hook 136 is coupled to the front portion 108 of theinsert liner 100 and fastens to the loop 138 adhered, for example, via apressure sensitive adhesive to the tongue portion 130 of the shoe 104and thereby maintains the opening 111 in the insert liner 100 such thatthe user's bare foot may be readily inserted into the cavity 110 of theinsert liner 100. Furthermore, the fastening bond between the hook 136fused to the insert liner 100 and the loop 138 adhered to the tongueportion 130 of the shoe 104 provides a counter-pulling force as theuser's foot is inserted into the cavity 110 in the insert liner 100,thereby allowing the front portion 108 of the insert liner 100 to bestretched snuggly around the user's foot (for example, the insert liner100 is configured to remain fastened to the tongue portion 130 of theshoe 104 as the user's foot is inserted into the cavity 110 of the shoe104 such that the front portion 108 of the insert liner 100 may stretchtoward the toe portion 133 of the shoe 104 and thereby conform to aportion of the user's foot).

In other words, the fastener 102 is coupled or bonded to at least thelateral portion 105, the front portion 108 and the rear portion 109 ofthe insert liner 100 while being bond free relative to the toe portionof the insert liner 100, The rear portion 109 is configured toreleasably adhere to the heel portion 134, the longitudinal portion 105is configured to releasably adhere to the insole portion 135, and thefront portion 108 is configured to releasably adhere to the tongueportion 130 to maintain the opening 111 below an upper edge 126 of atleast one of the heel portion 134 and the opposing sidewall portions131, 132 and to define the cavity 110 configured to receive the user'sfoot. The bond between front portion 108 and the tongue portion 130facilitates a counter-pulling force as the user's foot is inserted intothe cavity 110. The fabric layer 101 of the insert layer 100 isconfigured to stretch around the user's foot to expand the wickingmaterial and the antimicrobial material of the yarns of the fabric layer101.

In an embodiment, between approximately 5% and approximately 100% of thefabric layer 101 comprises an antimicrobial material. It will beappreciated, however, that the proportion of the fabric layer 101comprising antimicrobial material is not limited to the amounts recitedabove, and any desired amount of antimicrobial material may be provideddepending upon the conditions in which the insert liner 100 will beused. In one embodiment, the fabric layer 101 comprises a materialconfigured to wick moisture away from the user's foot. In anotherembodiment, the fabric layer 101 comprises an elastomeric material, suchas spandex. In a further embodiment, approximately 5% of the fabriclayer 101 comprises spandex. It will be appreciated, however, that thefabric layer 101 may be comprised of a greater or lesser proportion ofelastomeric material depending upon the desired elasticity of the insertliner 100.

The insert liner 100 can be configured not to extend above a collarportion 125 of the shoe 104 when the insert liner 100 is adhered to theinterior cavity 103 of the shoe 104 (for example, the insert liner 100may be configured to extend slightly below an upper edge 126 of thecollar portion 125 of the shoe 104). Recessing the insert liner 100below the upper edge 126 of the collar portion 125 of the shoe 104 tendsto conceal the insert liner 100 from view by other 15 individuals. Thatis, the insert liner 100 may be configured such that the insert liner100 is not visible during use. In this way, the insert liner 100 isconfigured to maintain the desired sockless appearance or a “no show” or“no look” appearance.

The insert liner 100 can be fastened to the interior cavity 103 of theshoe 104 without the aid of an applicator device. In one embodiment, theuser may use his or her hand to place the insert liner 100 into the shoe104 much like a conventional arch support and then supply the pressurenecessary to fasten the hook 136 or other fastening mechanism 102 of theinsert liner 100 to the interior walls of the shoe 104 portionscontaining the congruent loop 138 or other receiving mechanisms that areadhered in place to the back side of the loop material. In oneembodiment, the user may then insert his or her foot into the cavity 110of the insert liner 100 and then step into the shoe 104. The user maythen move his or her foot in multiple directions to apply the requisitepressure to detachably adhere the insert liner 100 to the shoe 104.

FIG. 8 is a perspective view of the shoe 104 illustrating an interiorview of the shoe 104 with the insert liner 100 removably coupled to theshoe 104, and in particular, the longitudinal portion 105 of the insertliner 100 removably coupled to the sole portion 135 of the shoe 104;and, the front portion 108 of the insert liner 100 removably coupled tothe tongue portion 130 of the shoe 104 to facilitate forming the opening111 of the insert liner 100 which is configured to receive the user'sfoot. FIG. 9 is another perspective view of the shoe 104 illustrating aninterior view of the shoe 104 with the insert liner 100 removablycoupled to the shoe 104, and in particular, the longitudinal portion 105of the insert liner 100 removably coupled to the sole portion 135 of theshoe 104; and, the front portion 108 of the insert liner 100 removablycoupled to the tongue portion 130 of the shoe 104 to facilitate formingthe opening 111 of the insert liner 100 which is configured to receivethe user's foot. FIG. 10 is another perspective view of the shoe 104illustrating an interior view of the shoe 104 with the insert liner 100removably coupled to the shoe 104, and in particular, the longitudinalportion 105 of the insert liner 100 removably coupled to the soleportion 135 of the shoe 104; and, the front portion 108 of the insertliner 100 removably coupled to the tongue portion 130 of the shoe 104 tofacilitate forming the opening 111 of the insert liner 100 which isconfigured to receive the user's foot.

FIG. 11 is another perspective view of the shoe 104 illustrating aninterior view of the shoe 104 with the insert liner 100 removablycoupled to the shoe 104, and in particular, the longitudinal portion 105of the insert liner 100 removably coupled to the sole portion 135 of theshoe 104, and the rear portion 109 of the insert liner 100 removablycoupled to the heel portion 134 of the shoe 104 to facilitate creatingthe opening 111 of the insert liner 100 which is configured to receivethe user's foot. FIG. 12 is another perspective view of the shoe 104illustrating an interior view of the shoe 104 with the insert liner 100removably coupled to the shoe 104, and in particular, the longitudinalportion 105 of the insert liner 100 removably coupled to the soleportion 135 of the shoe 104, and the rear portion 109 of the insertliner 100 removably coupled to the heel portion 134 of the shoe 104 tofacilitate creating the opening 111 of the insert liner 100 which isconfigured to receive the user's foot.

FIG. 13 is a perspective and interior view of another shoe 140 andanother insert liner 142 removably coupled to a shoe 140. FIG. 14 is aperspective and interior view of a pair of shoes 140 and the insertliner 142 of FIG. 13 removably coupled to the shoes 140. FIG. 15 is aperspective and interior view of another shoe 144 and the insert liner142 removably coupled thereto. In FIGS. 13-15, similar components shownin FIGS. 1-12 include similar elements numbers shown in FIGS. 1-12. Theinsert liner 142 includes the fastener 102 with respective hooks 136 andloops 138 as previously described herein. In the exemplary embodiment ofFIGS. 13-14, the insert liner 142 does not include the tongue portionand/or has a smaller tongue portion and is used in shoe 140 that oftendoes not include a tongue or has limited tongue, such as, but notlimited to, women's flats, pumps, and ballet type shoes 140. In theexemplary embodiment of FIG. 15, the insert liner 142 does not includethe tongue portion and/or has a smaller tongue portion and is used inshoe 144 that often does not include a tongue or has limited tongue,such as, but not limited to, children shoes 144. Accordingly, no portionof the front portion 108 of the insert liner 142 includes the hook andloop fastener 102. In the embodiments, the hook 136 can be free fromcoupling to the front portion 108 of the insert liner 142 such as, forexample, a tongue portion of the insert liner 142. In other words, thehook 136 is not positioned on the front portion 108 such as, forexample, the tongue portion of the insert liner 142.

As illustrated, the front portion 108 of the insert liner 142 is spacedaway from and separated from the shoes 140, 144. In this embodiment, theinsert liner 142 includes a retainer 146 such as, for example only, anultra-strong spandex or Lycra type yarn is knitted, embedded, and/orcoupled to the fabric layer 101. The retainer 146 is configured tocreate the opening 111 to receive the user's foot. The retainer 146 isalso configured to maintain or keep at least one of the longitudinalportion 105, the lateral portions 106, 107, and the front portion 108 ofthe insert liner 142 firmly wrapped around the user's toes much like atypical sock. Since the front portion 108 of the insert liner 142 is notcoupled or attached to the shoes 140, 144, the retainer 146 isconfigured to provide a rigid or semi-rigid structure to facilitateforming the opening 111. Additionally, the retainer 146 is configured tokeep the opening 111 in a circular shape to accept the user's foot andkeep the toe portion of the insert liner 142 from sliding forward whilethe user is walking around or otherwise using the shoes 140, 144.

As previously described, the hook 136 is selectively positioned andcoupled to at least one of the longitudinal portion 105, the lateralportions 106, 107, and rear portion 109 of the insert liner 142.Moreover, the loop 138 is selectively positioned and coupled to at leastone of the opposing sidewall portions 131, 132, the heal portion 134,and the insole portion 135 of shoes 140, 144. Alternatively, the hook136 can be selectively positioned and coupled to the front portion 108of the insert liner 142 and the loop 138 can be selectively positionedand coupled to the forward portion 133 of the shoes 140, 144.

It will be appreciated that in the embodiment in which the front portion108 of the insert liner 142 is not configured to fasten to the tongueportion 133 of the shoes 140, 144, the user needs to apply pressure onlyto at least one of the rear portion 109, the longitudinal portion 105,the lateral portions 106, 107, and a portion of the front portion 108 ofthe insert liner 142 100, such that the insert liner 142 100 is fastenedto at least one of the heel portion 134, the insole/bottom portion 135,the sidewall portions 131, 132, of the interior cavity 103 of the shoes140, 144.

Accordingly, the retainer 146 is configured to form and maintain theopening 111 in the insert liner 142 such that the user's bare foot maybe readily inserted into the cavity 110 of the insert liner 142.Furthermore, the fastening bond between the hook 136 fused to the insertliner 142 and the loop 138 adhered to shoes 140, 144 and the structureof the retainer 146 provides a counter-pulling force as the user's footis inserted into the cavity 110 in the insert liner 142, therebyallowing the front portion 108 of the insert liner 142 100 to bestretched snuggly around the user's foot (for example, the insert liner142 is configured to remain fastened to the shoes 140, 144 as the user'sfoot is inserted into the cavity 110 of the shoe 104 such that the frontportion 108 of the insert liner 142 100 may stretch toward the toeportion 133 of the shoe 104 and thereby conform to a portion of theuser's foot).

In other words, the fastener 102 is coupled or bonded to at least dielateral portion 105, and the rear portion 109 of the insert liner 142while being bond free relative to the toe portion of the insert liner142, The rear portion 109 is configured to releasably adhere to the heelportion 134 the longitudinal portion 105 is configured to releasablyadhere to the insole portion 135, and the retainer 146 is configured toform the opening 111 to maintain the opening 111 below an upper edge 126of at least one of the heel portion 134 and the opposing sidewallportions 131, 132 and to define the cavity 110 configured to receive theuser's foot. The fastener 102 and the retainer 146 facilitate acounter-pulling force as the user's foot is inserted into the cavity110. The fabric layer 101 of the insert layer 142 is configured tostretch around the user's foot to expand the wicking material and theantimicrobial material of the yarns of the fabric layer 101.

In the exemplary embodiments, a method includes manufacturing the insertliner 100. The method includes a task of unfurling fabric sheets from aspool and feeding the fabric sheets through a fastener machine. Thefastener machine applies the fastener, such as a hook and loop fastener,to one side of the fabric layer 101. The machine can also applyadhesives and/or magnetic yarns into and/or onto the fabric liner 1001.In one embodiment, the opposite side of the fabric layer 101 is notcoated such that one side of the fabric layer 101 remains exposed. Inone embodiment, fabricating the insert liner 100 includes knitting thefabric layer on a knitting machine and then fusing (via a hot meltadhesive), gluing, ultrasonically welding or sewing the hook portion ofa hook and loop fastener onto the outside of the insert liner. Asdescribed above, exposing one side of the fabric layer 101 promoteswicking moisture away from the user's foot during use of the shoe insertliner 100. In one embodiment, the fastener 102 covers substantially allof one side of the fabric layer 101 (i.e., the fastener 102 may besubstantially coextensive with the fabric layer 101). In an alternateembodiment, the fastener 102 may be applied only to localized regions ofone side of the fabric layer 101. In one embodiment, the fastener 102 isapplied only to the rear portion 109, the longitudinal portion 105, thelateral portions 106, 107, and a portion of the front portion 108 of theshoe insert liner 100 that corresponds to the tongue portion 130 of theshoe 104, as illustrated in FIGS. 2A and 2B. Providing no fastener 102along the portion of the shoe insert liner 100 that corresponds to thetoe portion 133 of the shoe 104 tends to conform this portion of theshoe insert liner 100 to the user's foot, as illustrated in FIG. 3B,which tends to aid in wicking moisture from the user's foot.

The amount and location of the fastener 102 applied may depend upon thedesired strength of the bond between the shoe insert liner 100 and theshoe 104. In one embodiment, the fabric sheet is approximately 12 incheswide, although the fabric sheet may be narrower or wider depending uponthe size of the shoe 104 for which the shoe insert liner 100 is intendedto be used. The method of manufacturing the shoe insert liner 100 alsocomprises a task of curing the fastener 102 formed on one side of thefabric layer 101. In one embodiment, a curing machine is configured tosupply a heat source which cures the fastener 102 to the fabric layer101. In one embodiment, the method of manufacturing the shoe insertliner 100 also includes a task of applying a protective covering, suchas a thin film, to cover the adhesive layer 102. The protective coveringis configured to prevent contamination of the fastener 102 during theremaining manufacturing processes and during packaging and shipping.Moreover, the protective covering is configured to be removed from thefastener 102 prior to insertion of the shoe insert liner 100 into theinterior cavity 103 of the shoe 104.

The method of manufacturing the shoe insert liner 100 may include a taskof cutting the fabric sheet 101 having a fastener 102 into a flatpattern with a cutting mechanism. The cutting mechanism may be anymachine suitable for cutting fabric, such as a die cutting machine or alaser cutting machine. The flat pattern 122 has portions correspondingto the front portion 108, the opposing lateral portions 106, 107, thelongitudinal portion 105, and the rear portion 109 of the finished shoeinserts liner 100. In one embodiment, the method comprises a task ofconnecting seam portions, such as by stitching or bonding, to form theshoe insert liner 100. Specifically, opposing edges of the flat pattern122 are configured to be connected together to form the lateral portions106, 107 of the shoe insert liner 100. Other edges are configured to beconnected together to form the rear portion 109 of the shoe insert liner100. Other edges are configured to be connected together to faun thefront portion 108 of the shoe insert liner 100. It will be appreciatedby a person of ordinary skill in the art that the edges of the flatpattern 122 must be folded in the same direction to produce the cavity110 of the shoe insert liner 100 configured to receive the user's foot.Moreover, the edges of the flat pattern 122 must be folded such that thefastener 102 is disposed on the exterior surface of the shoe insertliner 100. That is, the edges of the flat pattern 122 must be foldedaway from the fastener 102.

The embodiments described herein are directed to an insert liner for ashoe, and more particularly to a detachable insert liner and a method ofmanufacturing the same. The insert liner is configured to detachablyadhere to the interior cavity of the shoe with the application ofpositive pressure, using a hook and loop fastener, or other fasteningmethods including, but not limited to, adhesives or magnetic yarns thatare knit into the sock. The hook or other fastening means is permanentlyfused onto the outside of the insert liner and the loop or otherreceiving means is adhered, for example via a pressure sensitiveadhesive, to the interior lining of a shoe. The hook and loop are incongruent pieces such that the positive pressure of the hook and loopsemi permanently attaches the insert liner to the interior of a shoe inthe “no show” or “no look” position. The insert liner is configured togenerally conform to the contour of at least a portion of the interiorcavity of the shoe. The insert liner is secured to at least a portion ofthe interior cavity of the shoe with a temporary bond of the hook andloop, such that the user may detach the insert liner from the shoe asdesired. Moreover, the insert liner may be removed from the interiorcavity of the shoe and subsequently re-inserted without the need toapply any additional materials to the insert liner, simply thereapplication of the insert liner and the positive pressure of the hookand loop fastener reapplies the insert liner to the shoe. Additionally,the adhesive insert liner is machine-washable such that the insert linerretains fastening properties, wicking properties, and antimicrobialproperties after washing.

The insert liner may also be configured to be completely recessed in theinterior cavity of the shoe such that the insert liner does not extendabove a collar portion of the shoe, which tends to conceal the insertliner from view by other individuals. In one embodiment, the insertliner is configured to wick moisture away from the user's foot. In afurther embodiment, the insert liner may be comprised of anantimicrobial material. The antimicrobial material is configured to keepthe insert liner fresh after every wearing, via killing, for example, upto 99.9% of odor causing bacteria, specifically the foot odor bacteriaStaphylococcus aureus, Klebsiella pneumoniae, Brevibacteria,Propionibacteria, Staphylococcus epidermidis or other bacteria orfunguses. The shoe insert liner may be provided in various shapes andsizes such that the insert liner is configured for use with a variety ofdifferent shoes, such as, for example only, loafers, dress shoes, boots,oxford shoes, women's flats, high heels, sneakers, casual walking shoes,and gym shoes.

While the embodiments have been described in detail with particularreferences to exemplary embodiments thereof, the exemplary embodimentsdescribed herein are not intended to be exhaustive or to limit the scopeof the invention to the exact forms disclosed. Persons skilled in theart and technology to which this invention pertains will appreciate thatalterations and changes in the described structures and methods ofassembly and operation can be practiced without meaningfully departingfrom the principles, spirit, and scope of this invention, as set forthin the following claims. Although relative terms such as “side”,“longitudinal”, “lateral”, “front”, “rear”, “forward”, “bottom”,“outer,” “inner,” “upper,” “lower,” “below,” “above,” “vertical,”“horizontal” and similar terms have been used herein to describe aspatial relationship of one element to another, it is understood thatthese terms are intended to encompass different orientations of thevarious elements and components of the device in addition to theorientation depicted in the figures. Moreover, the figures contained inthis application are not necessarily drawn to scale.

Exemplary embodiments of an insert liner are described herein. Themethods and assemblies are not limited to the specific embodimentsdescribed herein, but rather, components of assemblies and/or steps ofthe methods may be utilized independently and separately from othercomponents and/or steps described herein. For example, the methods mayalso be used in combination with other assemblies and methods, and arenot limited to practice with only the assemblies and methods describedherein. Rather, the exemplary embodiments may be implemented andutilized in connection with many other footwear or clothing types.

Although specific features of various embodiments of the invention maybe shown in some drawings and not in others, this is for convenienceonly. In accordance with the principles of the invention, any feature ofa drawing may be referenced and/or claimed in combination with anyfeature of any other drawing.

This written description uses examples to disclose the invention andalso to enable any person skilled in the art to practice the invention,including making and using devices or assemblies or systems andperforming any incorporated method. The patentable scope of theinvention is defined by the claims, and may include other examples thatoccur to those skilled in the art. Such other examples are intended tobe within the scope of the claims if they have structural elements thatdo not differ from the literal language of the claims, or if theyinclude equivalent structural elements with insubstantial differencesfrom the literal languages of the claims.

What is claimed is:
 1. An insert liner configured to be removablyreceived in an inner cavity of a shoe having a heel portion, a toeportion, a tongue portion, an insole portion, and opposing sidewallportions, the insert liner comprising: an elastomeric liner made of afabric layer of yarns having a wicking material and an antimicrobialmaterial, the elastomeric liner comprising: a longitudinal portion;opposing first and second lateral portions extending from opposite sidesof the longitudinal portion; and opposing front and rear portionsextending from opposite ends of the longitudinal portion, wherein thelongitudinal, lateral, front, and rear portions define a cavity havingan opening configured below the opposing front and rear portions andconfigured to receive a user's foot; and a fastener coupled to at leastthe front portion and the rear portion of the liner while being bondfree relative to a toe portion of the shoe, the rear portion isconfigured to releasably adhere to the heel portion, the longitudinalportion is configured to releasably adhere to the insole portion, andthe front portion is configured to releasably adhere to the tongueportion to maintain the opening below an upper edge of at least one ofthe heel portion and the opposing sidewall portions and to define theopening configured to receive the user's foot such that the bond betweenfront portion and the tongue portion facilitates a counter-pulling forceas the user's foot is inserted into the cavity, the fabric layer isconfigured to stretch around the user's foot to expand the wickingmaterial and the antimicrobial material of the yarns.
 2. The insert ofclaim 1 wherein the fastener comprises a hook and loop fastener.
 3. Theinsert of claim 2 wherein the hook and loop fastener comprises a hookcoupled to the insert liner and comprises a loop coupled to the shoe, 4.The insert of claim 3 wherein the hook is permanently coupled to theinsert liner and the loop is semi-permanently coupled to the shoe. 5.The insert liner of claim 3 wherein the hook is coupled to the insertliner by at least one of a fused, sewn, adhered, glued, andultrasonically welded attachment on to at least a portion of theexterior surface of the insert liner allowing the insert liner to remainin place as the user slips in and out of the shoe barefoot.
 6. Theinsert liner of claim 3 wherein the hook comprises an ultra-thin hookfused onto at an outer portion of the insert liner by at least one ofgluing, a hot melt adhesive, sewing, and ultrasonically welding process.7. The insert liner of claim 3 wherein the hook is washable andreusable.
 8. The insert liner of claim 1 wherein the fastener iswashable and reusable.
 9. The insert liner of claim 1 wherein thefastener comprises a male hook fused or sewn to the outside of theinsert liner and is paired with congruent pieces of loop or other knit,woven or non-woven fabric material with a texture able to receive themale hook, that are adhered to the interior cavity of a shoe using apressure sensitive adhesive coated on the back of the loop.
 10. Theinsert liner of claim 1 wherein the fastener comprises a liner with amagnetic field knit using magnetic yarns in certain portions or piecesof the outside of the insert liner, paired with congruent pieces of loopor other knit, woven or non-woven fabric material with magnetic yarnsknit into the loop, which are adhered to the interior cavity of a shoeusing a pressure sensitive adhesive coated on the back of the loop. 11.The insert liner of claim 1, wherein no or a limited portion of thefront portion of the insert liner includes fastening such that theinsert liner wraps around the users foot and/or toes upon entering theshoe and stretches as the user enters the shoe, giving the feeling ofwearing a typical thin dress sock.
 12. The insert liner of claim 1wherein the fabric layer comprises an elastomeric material.
 13. Theinsert liner of claim 1 wherein the insert liner comprises a fabricconfigured to wick moisture away from the user's foot.
 14. The insertliner of claim 1 wherein from approximately 5 percent to approximately100 percent of the insert liner comprises an antimicrobial material orantimicrobial yarn designed to eliminate 99.9% of odor causing bacteria.15. The insert liner of claim 1 wherein when the insert liner isreleasably coupled to the interior cavity of the shoe, the insert lineris configured to extend below a collar portion of the shoe.
 16. Theinsert liner of claim 1 wherein the insert liner is releasably coupledto at least one of the heel, sidewall, insole, and tongue portions ofthe shoe and the insert liner is not adhered to the toe portion of theshoe such that the front portion of the insert liner is configured tostretch forward toward the toe portion of the shoe when a user's foot isinserted into the insert liner.
 17. The insert liner of claim 1 whereinthe insert liner is releasably coupled to the tongue portion of theshoe; and the insert liner is not adhered to the toe portion of the shoesuch that a front portion of the insert liner is configured to stretchforward toward the toe portion of the shoe when a user's foot isinserted into the insert liner.
 18. An insert liner configured to beremovably received in an inner cavity of a shoe having a heel portion, atoe portion, a tongue portion, an insole portion, and opposing sidewallportions, the insert liner comprising: an elastomeric liner made of afabric layer of yarns having a wicking material and an antimicrobialmaterial, the elastomeric liner comprising: a longitudinal portion;opposing first and second lateral portions extending from opposite sidesof the longitudinal portion; and opposing front and rear portionsextending front opposite ends of the longitudinal portion; a retainercoupled to the front portion, wherein the longitudinal, lateral, front,rear portions and the retainer define an opening configured below theopposing front and rear portions and configured to receive a user'sfoot; and a fastener coupled to at least the longitudinal portion andthe rear portion of the liner while being bond free relative to the toeportion and tongue portion of the shoe, the rear portion is configuredto releasably adhere to the heel portion, the longitudinal portion isconfigured to releasably adhere to the insole portion, and the frontportion is configured to releasably adhere to the tongue portion tomaintain the opening below an upper edge of at least one of the heelportion and the opposing sidewall portions and to define the openingconfigured to receive the user's foot such that retainer facilitates acounter-pulling force as the user's foot is inserted into the cavity,the fabric layer is configured to stretch around the user's foot toexpand the wicking material and the antimicrobial material of the yarns,19. The insert liner of claim 18 wherein the front portion of the lineris separated and spaced away from the tongue portion of the shoe. 20.The insert liner of claim 18 wherein the retainer comprises at least oneof an ultra-strong Spandex yarn and a Lycra type yarn